Blister machine maintenance

1. Keep it clean and sanitary. After shutting down, remove surrounding debris and dirt inside the machine.
2. Each sliding guide column, bearing and sprocket must be kept in good lubrication condition, and should be lubricated regularly.
3. The water filter in the air circuit should be drained once every working shift, and the oil mist should be refueled frequently to ensure the normal use of the solenoid valve and cylinder.
4. Every working shift should first check the oil level of the vacuum pump (the oil should not be lower than the oil level line); the vacuum pump oil should be changed once a month
5. Always observe the amount of oil in the lubricator, and adjust the amount of oil in a timely manner. When the new machine is in operation, increase the amount (about 1 bottle of oil every 3 days). After one week of use, it can be reduced to ensure that each pneumatic component has sufficient lubrication.
Features of automatic continuous vacuum forming machine
Features:
1. Control system: Artificial intelligence. The system uses Siemens CPU224 host and Siemens EM222 module. The human-machine interface adopts Delta 10.4-inch color touch screen. The professional operation screen corresponds to the ordinary operation mode, which solves the problem of upgrade control. The powerful memory space is equipped with interfaces covering automatic operation, manual operation, function settings, mechanical animation, fault display, equipment documentation, safety instructions, etc. The entire system is safe and stable.
2. Loading area: The loading area is lifted by a motor, with a load capacity of up to 200 kilograms. The sheet feeding is driven by rubber rollers, and two large material rods are provided for replacing sheets.
3. Electric heating area: The electric furnace is made of stainless steel, Taiwan heating tiles, Japanese high-temperature wire, high-frequency porcelain joints, 60 heating tiles on the upper furnace, 42 heating tiles on the lower furnace, maximum power 40.8KW, Korean DPC digital proportional regulator, one It can adjust the temperature with one control, and is equipped with a temperature sensor to display the temperature of the electric furnace, which facilitates data management. The electric furnace is driven by cylinder, and the electric furnace can be withdrawn from the machine during power outage or maintenance, which is safe and convenient.
4. Molding area: The molding length is not limited to 1220mm, and the molding width is 470~720mm. The mold plate is an aluminum alloy water-carrying type, a total of 5 pieces, which can be disassembled independently. A quick vacuum pipe and water pipe joint are designed to facilitate the replacement of the mold plate. The mold plate is every 50mm. The width is one specification, the molding height is up to 200 mm, the sheet width is 510~760mm, the bottom mold cylinder is 150×350 mm, the height can be adjusted electrically, the mold plate stroke is up to 320mm, and it is equipped with vibration demoulding and multiple demoulding blowers. , Demold blowing delay function. The upper mold cylinder is 125×450 mm, with an electrically adjustable stroke. It is equipped with secondary upper mold independence and upper pressure demoulding isolation functions. Both the lower gate and the middle gate are designed with quick push-pull type.
5. Chain rail transmission: The chain rail cover is made of imported 718 steel through special precision processing. The middle plate and lower plate are precision machined from domestic high-quality 45# steel. It has high docking accuracy, low friction coefficient, long service life, and the pull tab adopts Frequency control technology, combined with the encoder, allows you to input the required length and pull the tab quickly and accurately.
6. Cooling system: Equipped with 10 Japanese Meiji A-100 water spray heads, 1 Nihiling 3-horsepower chiller, mold plate to transport water, and 2 powerful fans, and the air inlet of the fan is designed as an air duct to avoid inhalation Circular hot air.
7. Receiving area: The receiving box is of movable design, hand-operated gear transmission, pneumatic tablet pressing and releasing, and precision screw drive for slicing.
8. Vacuum system: German Richel or Puxu vacuum pump, power 4kw, pumping speed 150-160m3 per hour, vacuum cylinder 0.25 m3.
9. All functions: secondary vacuum function, vacuum delay function, upper mold buffer function, upper mold electric adjustment function, lower mold electric adjustment function, multiple backflush functions, multiple demoulding functions, shift measurement function, secondary Upper mold function, upper mold isolation function, delayed water spray function, delayed blowing function, blowing isolation function, secondary independent upper mold function, automatic exit function of the furnace during power outage, push-pull adjustment function of the middle and lower gates, motor loading setting function, bottom Wind delay function.
10.Other specifications
Air consumption: 6.5kg/cm2000-3000l/h
Power supply: 380V50HZ/220V60HZ /3?
Production speed: 100~300 molds/hour
Machine power consumption: about 25kw/hour
Mechanical dimensions: L7800×W1650×H2560mm
Mechanical weight: about 4800kg