Soundproof Plastic Crusher with Collector
Products Description
What is a silent crusher?
The silent crusher is a new type of environmentally friendly crusher that can crush and decompose various wastes or raw materials efficiently and quickly. It can be widely used in chemical, pharmaceutical, food, light industry and other industries. Compared with traditional grinders, silent grinders can not only effectively reduce noise, but also produce better quality materials, more uniform particle size and longer service life.
working principle of plastic crusher machine：
The silent crusher is an environmentally friendly crushing equipment produced using mechanical structure design concepts and high-quality mechanical manufacturing technology. It mainly consists of a host, a fan, a control box, pipelines and a motor. The host is the core component of the entire system. It uses various forces such as impact, shearing and friction between the high-speed rotating blades and the stator. The effect is to crush the material. The specific working principle is as follows: 1. After starting the pulverizer, the motor drives the blade to rotate, and at the same time, the fan sucks in air to generate air flow. The material enters the crushing area between the blade and the stator through the pipeline, and is crushed under the action of the high-speed rotating blades such as impact, shearing and friction. 2. After the crushing is completed, the materials are vibrated and screened on the screen of the main machine, and the powder is discharged from the bottom of the screen through the suction of the fan. At the same time, the air is purified through pipelines and dust removal devices to achieve environmental protection. 3. The working status and crushing effect of the entire system can be monitored and adjusted in real time through the control box to achieve intelligent control and precise crushing operations.
Features：
(1) Low noise: The fully enclosed design and sound insulation material noise reduction technology adopted by the silent crusher make the noise of the machine very low when working, greatly reducing environmental pollution and harm to workers.
(2) High efficiency: The graded and segmented crushing technology adopted by the equipment can carefully adjust the particle size and output of materials, greatly improving production efficiency.
(3) Environmental protection: The exhaust gas purification equipment during the working process of this equipment can effectively purify exhaust gas and strictly control the generation of solid waste and pollution to the environment.
(4) Safety: The automated control system adopted by the equipment can realize intelligent control of the equipment and automated processing of materials, avoiding harm to staff during the operation.
Application scope：
Silent crusher can be widely used in chemical, pharmaceutical, pharmaceutical, food, light industry and other industries. It is mainly used for crushing and decomposing waste and raw materials. Specific application areas include:
1. Chemical industry: handles the crushing and decomposition of various chemical raw materials, such as plastics, rubber, resins, pigments, dyes, etc.
2. Pharmaceuticals: Processing the crushing and decomposition of various medicinal materials, traditional Chinese medicine formulas, pharmaceutical ingredients, etc.
3. Food industry: handles the crushing and decomposition of various food raw materials, such as grains, condiments, beans, tea, etc.
4. Light manufacturing: processing the crushing and decomposition of various fibers, wood, paper, leather and other materials.
PRODUCT DETAILS
High-strength cutting tools:
1.The main shaft knife holders are made of 45# steel that has been quenched and tempered.
2.CR12MOV blades are used, which have a hardnedd of 57-59 degrees.
Safety & Stability:
1.The entire line of crushers is equipped with Siemens electronic components to ensure equipment performance stability.
2.Additional safety protection devices,such as current relays,motor overload protection, and phase sequence protection , are installed to enhance safety measures.
VIDEO SHOWCASE
SCOPE OF APPLICATION
PRODUCT PARAMETER
Factory main product:
Plastic Crusher Machine/Plastic Extrusion Machine/Plastic Vacuum Forming Machine
| Model | Power(kw) | Calibre(mm) | Cyclotron diameter | Flatten knife | Crushing capacity(kg/h) | L*W*H(cm) | Weight(kg) |
|
TZP-800 |
22 | 800*480 | 420 | 4 pieces move the knife | 500-700 | 185*160*240 | 2200 |
| TZP-1000 | 37 | 1000*480 | 420 | 4 pieces move the knife | 800-1000 | 200*175*260 | 3200 |
| TZP-1200 | 45 | 1200*480 | 420 | 4 pieces move the knife | 900-1500 | 210*200*260 | 4500 |
| TZP-1500 | 45 | 1500*480 | 420 | 4 pieces move the knife | 1000-1600 | 230*220*260 | 5500 |
Your Professional Soundproof Plastic Crusher Manufacturer in China!
Dongguan Taiwan Tai Zhang Machinery Co., Ltd. is located in Dongguan, the "World Factory". The company is committed to the research and development, manufacturing and sales of sheet and film extrusion equipment. We specialize in the production of sheet extruders, cast film extruders and other equipment. Our company strives for survival by quality, development by brand, and provides customers with high-quality and reliable products with an efficient and flexible production management model and a pragmatic attitude!
why choose us(Dongguan Taizhang Machinery)
Plastic sheet extruder/fully automatic thermoforming machine/plastic crusher
Rich Products
We provide a wide range of products mainly including: PLA/ PET/ PP/ PE/ PS/ ABS/ APET, PETG, CPET sheet production lines, PC, PMMA optical sheet production lines, PVC/ PP/ PE/ PS/ PC/ ABS sheets Production lines, ABS, HIPS single-layer, multi-layer sheet production lines, plastic vacuum forming machines and plastic machinery.
High Quality Products
Our products will undergo several product inspections before being sent out to ensure product quality. And we have 100% quality assurance responsibility for our customers, and we will be responsible for any quality problems that arise.
Excellent Service
We have online customer service every day to answer your questions about the product, handling the customer complaint and solve problem for customers. Our customer service will also follow up on product usage.
Rich Experience
Our company has 15 years of industry experience, and our professionals have excellent knowledge and skills. We strive for excellence in product manufacturing and have a complete product production line.
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Soundproof plastic crusher is mainly used for crushing various plastic plastics and rubbers, such as plastic profiles, pipes, rods, threads, films, and waste rubber products. The pellets can be used directly for extruder or injection molding, or can be recycled by basic pelletizing. Another kind of soundproof plastic crusher is the peripheral equipment of the injection molding machine, which can crush and recycle the defective products and nozzle materials produced by the injection molding machine.
Benefits of Soundproof Plastic Crusher
Noise Reduction
The primary advantage of soundproof plastic crushers is their ability to minimize noise emissions. They are equipped with specialized sound insulation materials, such as acoustic panels and damping pads, that effectively absorb and block sound waves generated during the crushing process. As a result, operators experience a quieter and more pleasant work environment, reducing the risk of noise-related health issues.
Enhanced Safety
Noise reduction in plastic crushers goes hand in hand with improved safety. Excessive noise can be distracting and lead to reduced concentration levels among operators, potentially resulting in accidents. Soundproof plastic crushers mitigate this risk by offering a quieter operation, allowing operators to focus on their tasks and operate machinery safely.
Efficient Crushing Performance
Soundproof plastic crushers excel in delivering high-performance crushing capabilities. They feature powerful motors and sharp cutting blades that efficiently break down plastic waste into smaller particles or granules. These crushers are capable of processing a wide range of plastic materials, including bottles, containers, films, and more, making them versatile machines for various recycling applications.
User-Friendly Design
Manufacturers of soundproof plastic crushers prioritize user convenience by incorporating user-friendly designs. These crushers often feature intuitive control panels, automatic feeding systems, and easy maintenance access points. Such design elements streamline the operation and maintenance processes, enhancing overall productivity.
Environmental Benefits
Soundproof plastic crushers contribute to a sustainable future by promoting plastic recycling. By transforming plastic waste into reusable raw materials, these crushers help reduce the reliance on virgin plastic production. Additionally, their noise reduction capabilities contribute to reducing noise pollution, making them environmentally friendly solutions.
Key Components of Soundproof Plastic Crusher
Blades
The soundproof plastic crusher tungsten carbide or hardened steel blades chop plastic into tiny bits. Their quantity, shape, and arrangement can change depending on the type of plastic being handled and the intended final size as they spin at high speeds.
Hopper
Before being crushed, plastic garbage is stored in a soundproof plastic crusher's hopper, which is a large container. To remove the waste, it could contain an auger or agitator. For screening and pre-processing plastics, some crushers contain many hoppers.
Screen
A screen or sieve underneath the blades determines particle size in a soundproof plastic crusher. Perforated screens allow particles smaller than a specific size to be collected. The intended size of the crushed plastic parts determines the screen size. Many machines include screens that can be adjusted for varying sizes.
Housing
Controlling the plastic flow through the soundproof plastic crusher, the housing is a sturdy structural structure that ensures durability even in the face of rotating blades and crushing mechanisms. It has access ports, outlets, and inlets for servicing, loading, and unloading.
Drive
The motor that runs the drills and blades of a crusher is called the drive. Usually, electricity or diesel powers it. It needs to be the proper size for effective plastic processing to provide sufficient power and torque.
How to Operate the Soundproof Plastic Crusher Correctly?
Before Starting Soundproof Plastic Crusher
The staff should check that the safety device of the soundproof plastic crusher is in good condition, and must not make the safety device fail to avoid failure. Before starting the soundproof plastic crusher, the drive wheel should be moved one or two times. After confirming that the action is flexible, it can be turned on. Wait until the crusher is running normally before feeding.
During the Crushing Process
When using the soundproof plastic crusher, keep the crusher feeding evenly and prevent overload. Workers should be careful and strictly prevent metal, wood and other non-breakable objects from falling into the machine. If the wrong materials cause blockages, it will reduce production capacity, and in severe cases destroy machines. The soundproof plastic crusher must pay attention to the temperature of the bearing during the operation, ensure that the bearing maintains a good lubrication state, and pay attention to whether the sound and vibration are abnormal. When an abnormal situation is found, stop the vehicle to check whether it is caught by a non-fragile object or whether the machine is damaged.
After Using Soundproof Plastic Crusher
When the soundproof plastic crusher is stopped, check whether the fastening bolts are firm and the degree of wear of the easily worn parts. Check whether the particle size of the pulverized product meets the requirements. If there are too many particles exceeding the specified size, the reasons should be found out, such as the screen gap is too large, the discharge port is too wide, the hammer head is worn, etc., and corresponding measures should be taken to eliminate it. Worn parts should be replaced or repaired in time. So as not to greatly reduce the use effect.
Questions To Ask When Buying A Soundproof Plastic Crusher: A Guide For Business Owners
What Type of Plastic Can the Machine Handle?
The type of plastic a machine can handle will vary depending on the model. Some machines are designed to handle specific types of plastic, while others can handle a wider variety of materials. It's important to consider the type of plastic you'll be working with to ensure that the machine you choose is compatible with your needs.
What Is the Processing Capacity of The Machine?
The processing capacity of a soundproof plastic crusher refers to the amount of plastic it can handle within a given period. This will depend on the machine's power and design, and it's important to choose a machine with a processing capacity that matches your needs. If you need to process a large volume of plastic quickly, you'll want to look for a machine with a high processing capacity.
What Is the Size And Weight of the Machine?
The size and weight of the machine are important considerations, especially if you have limited space in your facility. It's important to measure the available space and ensure that the machine you choose can fit within that space. Additionally, you'll want to consider the weight of the machine, as some models can be quite heavy and require special equipment to move.
What Is the Power Requirement for the Machine?
Different machines will have different power requirements, depending on their design and processing capacity. It's important to ensure that the machine you choose is compatible with the power supply in your facility. If you're not sure, you may need to consult with an electrician to determine the best option for your needs.
What Is the Maintenance Requirement for the Machine?
Like any piece of equipment, a soundproof plastic crusher will require regular maintenance to ensure that it continues to function properly. It's important to ask about the maintenance requirements for the machine, including any recommended maintenance schedules and any specific tools or supplies that are needed.
What Is the Warranty Period And What Does It Cover?
Most soundproof plastic crushers will come with a warranty, which can provide added peace of mind for business owners. It's important to ask about the warranty period and what it covers, as well as any limitations or exclusions that may apply.
What Is the Price of the Machine?
The price of a soundproof plastic crusher will vary depending on the model, processing capacity, and other features. It's important to consider the price in the context of the machine's value and quality, as a higher-priced machine may be a more cost-effective investment over time.
What Is the Delivery Time for the Machine?
If you need a soundproof plastic crusher quickly, it's important to ask about the delivery time. Some machines may be in stock and available for immediate delivery, while others may need to be manufactured and shipped from another location.
What Kind of Technical Support Is Available for the Machine?
Technical support can be crucial when it comes to troubleshooting any issues with your soundproof plastic crusher. It's important to ask about the kind of technical support that's available, including any customer service hotlines, online support resources, or on-site support options.
What Is the Reputation of The Manufacturer In Terms of Quality And Customer Service?
Finally, it's important to consider the reputation of the manufacturer when choosing a soundproof plastic crusher. A manufacturer with a strong reputation for quality and customer service is more likely to provide a high-quality machine that meets your needs and is backed by reliable support. It's a good idea to do some research on the manufacturer and read reviews from other customers to get a sense of their reputation.
How to Maintain Soundproof Plastic Crusher
Do not open the protective cover under normal operating conditions. Under the normal use of the equipment, the soundproof plastic crusher shall not be used to complete additional tasks other than the required and is not allowed to overload else.
The soundproof plastic crusher should be placed in a ventilated position to ensure the heat dissipation of the motor and prolong its service life.
Often pay attention to observe the connection of the situation, add lubricating oil in time. Bearings should be regularly filled with lubricating oil to ensure the lubricity between bearings.
Check the tool screws regularly, after using the new soundproof plastic crusher for 1 hour, use tools to tighten the screws of the movable knife and the fixed knife to strengthen the fixation between the blade and the knife holder.
In order to ensure the cutting edge of the tool, should often check the tool to ensure its edge, to reduce the unnecessary damage caused by the blunt edge of other parts.
When replacing the blade, the clearance between the rotary blade and the fixed blade: 0.8mm for the crusher of more than 20HP, 0.5mm for the crusher of less than 20HP. The thinner the recycled material, the gap can be appropriately adjusted.
Before the second start, the remaining debris in the chamber room should be removed to reduce the starting resistance. The inertia cover and belt pulley cover should be opened regularly, and the ash outlet under the flange should be removed, because the powder discharged from the plastic crusher chamber enters the shaft bearing.
The machine should be kept well grounded.
Check periodically whether the belt of the plastic crusher is loose, tighten it in time.
Clean the material bonded on the surface of the knife roll, observe the integrity of the screen, repair in time.
Record the main parts after inspection, test if necessary, prepare parts and accessories, remind the next maintenance and replacemen
Ultimate FAQ Guide to Soundproof Plastic Crusher
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